For many, a stainless steel thermos has become an essential travel companion. Yet packing for business trips or vacations always brings the same question: “Can I bring my thermos on the plane?” Some say it’s fine if empty, others claim anything over 100ml must be checked, while some get stopped at security for residual water—the key lies not in the cup itself, but in whether it’s empty, its capacity, and your destination’s rules. This guide breaks down global airline standards so you can board with confidence and enjoy your drinks at the perfect temperature throughout your journey.
First, the reassuring conclusion: Stainless steel thermoses are allowed on planes!
The core principle is clear: Stainless steel thermoses are not prohibited items. Whether carried on or checked, most airlines worldwide permit them as long as they comply with “liquid restrictions” and “size/weight requirements.”
The key distinction lies in whether they contain liquid:
Empty cup: Virtually unrestricted (some airlines impose size limits on extra-large cups). Simply open the lid for inspection at security; once the X-ray confirms no prohibited items, it’s cleared.
Containing liquid: Must comply with the “100ml rule”—containers exceeding 100ml capacity (even if only half-filled) will be prohibited in carry-on luggage and must be checked. Liquids of 100ml or less must be placed in a resealable transparent plastic bag (single bag capacity not exceeding 1 liter) and undergo separate security screening.
Here’s a common misconception to clarify: “The 100ml limit applies to the liquid volume, not the container size.” For example, if you use a 500ml thermos with 50ml of tea inside, even though the liquid volume is within limits, the container size exceeds 100ml and cannot be carried on. Security cannot quickly determine the nature of the liquid and must enforce restrictions based on container dimensions.
Decoding Global Airline Standards: What to Bring for Popular Destinations?
Global aviation rules are based on the International Air Transport Association (IATA)’s “Liquid Restriction Framework,” but countries may adjust them according to local circumstances. Below are specific requirements for popular travel destinations:
China (Includes domestic flights + international departures)
- Carry-on: Empty containers have no capacity limit (even a 1000ml thermos can be carried empty). Ensure all residual liquid is emptied before security screening to avoid triggering alarms.
- Liquid containers: Domestic flights permit carry-on liquids “no larger than 100ml per container, with total volume not exceeding 1000ml,” packed in a transparent resealable bag. International flights strictly adhere to IATA standards—containers exceeding 100ml must be checked.
- Special cases: Items like infant formula or liquid medications for diabetics may be carried in appropriate quantities after security clearance, but require supporting documentation (e.g., birth certificate, medical prescription).
United States (TSA Regulations)
- Core requirements align with IATA: Empty containers may be carried; liquids must be in “containers ≤ 100 ml (3.4 fl oz) and a single bag ≤ 1 liter”;
- Special allowance: Liquids purchased at duty-free shops abroad (e.g., perfume, wine) may be carried in carry-on luggage even if exceeding 100 ml, provided they are in a “sealed, transparent, tamper-evident bag” and accompanied by proof of purchase (within 48 hours). These items do not require removal during transit security checks.
- Note: Oversized thermoses (e.g., exceeding 20×40×55 cm) must comply with airline carry-on size restrictions; otherwise, they must be checked. Airlines like American Airlines and Delta typically limit carry-on weight to 5 kg.
EU (including Schengen countries)
- Fully adheres to IATA standards: Empty containers unrestricted; filled containers must meet “≤100ml per container, ≤1L per transparent resealable bag, 1 bag per passenger” requirements.
- Strict enforcement: Thermos must be removed from carry-on baggage and placed separately in the security tray during screening. If the lid is detachable, separate inspection may be required.
- Exceptions: Infant formula (e.g., liquid milk) and liquid medications for medical use may be exempted, but on-site tasting or proof of necessity may be required.
South Korea, Japan (Popular Asian Destinations)
- South Korea (Asiana Airlines, Korean Air, etc.): International flight liquid rules align with IATA; empty cups may be carried without restriction; Domestic flights have no liquid carry-on restrictions (but follow crew instructions after boarding to prevent hot liquid spills).
- Japan (JAL, ANA, etc.): No additional special requirements. Empty cups may be carried on; liquids must comply with the 100ml rule. Note: Upon entering Japan, thermos flasks with residual liquid may be subject to random customs checks, though no special restrictions apply during airline security screening.
Singapore, Thailand (Southeast Asian destinations)
- Singapore Airlines, Thai Airways, etc., follow IATA standards: empty cups may be carried on, liquids over 100ml must be checked;
- Special note: Southeast Asian airport terminals have numerous hot water stations. It’s recommended to fill your empty cup after boarding—this ensures compliance and prevents leaks during check-in due to improper sealing.
Practical Tips:
- Completely empty your cup before departure: Not only should you pour out all liquid, but also open the lid to drain any residual moisture—especially water trapped in the lid’s seal—to avoid being mistakenly flagged as carrying liquid during security screening.
- Choose an “easy-open lid” design: Security may require opening the lid for inspection. Screw-on lids are more convenient than snap-on lids, saving you time in the queue.
- Prioritize checking large-capacity cups: If your thermos exceeds 500ml and you wish to use it onboard, carry it empty in your carry-on (provided it meets airline size restrictions). Request hot water from flight attendants after boarding—this is more convenient than retrieving it from checked luggage.
- Securely pack for checked luggage: If checking a thermos containing liquid, ensure the lid is tightly sealed. Wrap the cup in a towel or clothing to prevent leaks caused by air pressure changes during flight, which could dampen your luggage.
- Check official websites when unsure: Different airlines have slightly varying size and weight restrictions for carry-on items (e.g., Spring Airlines and budget carriers enforce stricter rules). Before departure, visit the airline’s official website to search for “carry-on baggage restrictions” or call customer service directly for confirmation.
Finally, why are liquids so strictly regulated on planes?
Many wonder: Why are thermoses filled with hot water allowed on high-speed trains but banned on flights? The core reason is “security screening efficiency.” At high altitudes, any potential danger is difficult to address quickly. Hazardous items like liquid explosives or flammable liquids cannot be identified by sight alone. Restricting container sizes and requiring X-ray screening are essential measures to mitigate security risks.
Stainless steel thermoses are inherently safe. Their vacuum insulation and stainless steel construction won’t trigger security alarms. As long as you adhere to the core rule of “boarding with an empty thermos,” it can be your eco-friendly travel companion—reducing single-use plastic cups while letting you enjoy water, tea, or coffee at the perfect temperature anytime.
Next time you travel, feel free to pack your stainless steel thermos in your carry-on! Just remember: “empty cup, easy-to-open lid, check it if over-sized.” Adjust slightly based on your destination country’s rules, and you’ll be flying globally with familiar warmth in hand. If needed, I can look up specific carry-on size details for airlines like Air China, United Airlines, or Japan Airlines to help you prepare precisely and avoid any pitfalls~